Software
Everything your need to succeed
At Panasonic Factory Solutions Europe, we are vitally committed to the future of manufacturing. This commitment is founded on the belief that the future success of manufacturing lies in its ability to automate its factories. We exist to better that ability. The combination of Panasert Software (PanaPRO and PanaCIM) and Panasert electronic circuit assembly equipment provides Electronic OEMs and Contract Manufacturers powerful and efficient tools with which to successfully build boards in today's global marketplace. The products are backed by full time software support engineers and comprehensive training programs.Panasert Software is generally considered to be the most advanced CIM software specifically packaged for electronic circuit assembly.
Helping You Achieve The Most Important Goals
Electronics manufacturers face a host of daily challenges that impact the bottom line directly. Among the most critical objectives for the successful production of printed circuit boards are:
- Reducing defects, scrap, and rework of boards
- Maximizing equipment utilization
- Improving process throughput
By anticipating and addressing the problems that impede the achievement of these goals, Panasert Software facilitates the systemic effectiveness of the manufacturing enterprise -- helping manufacturers succeed in competitive environments.
Notable among problems causing scrap, rework, and defects are the loading of wrong component reels, use of outdated setup sheets, running of wrong production programs, and failure to properly maintain feeders. Equipment is under utilized due to unbalanced build times between machines, long changeover times, time required to perform parts exhaust, and lack of preventative maintenance leading to extended downtime. Process throughput can be diminished in a number of ways, chief among them: excessive X-Y feeder movement, part rejects and pickup errors, programming errors, and -- again -- lack of preventative maintenance. CIM Software packages must address these issues head-on to provide tangible benefits for the electronics OEM and contract manufacturer.
A Windows NT or Windows 2000 Solution
PanaPRO is anchored by the powerful and easy-to-use PanaPRO/IPO. This Interactive Process Optimization product provides automatic program generation and optimization from CAD data. Intuitive, graphical modification of the results of automatic operations is available at all stages of the optimization process. (Optimized programs generated by PanaPRO/IPO can also be directly accessed by PanaCIM.)PanaPRO/DSM calculates feeder setup changes for a list of products to minimize changeover time and total production time by evaluating current feeder setup, changes in process, and future production schedules. PanaPRO/Host provides the ability to transfer the product data generated by IPO to and from the production equipment; it also enhances process and quality control through its powerful bundled SPC charting capabilities. PanaPRO/CVT/FCS/IPC provide feeder carriage setup verification by using either barcode scanning or the Intelligent Parts Cassette firmware/feeder, and PanaPRO/DOC provides "Paperless Factory Operation" to simplify documentation and support ISO 9000 standards on the factory floor.A LINUX or UNIX Solution
PanaCIM products can be combined as needed to meet the specific needs of production. Products may be added as production requirements change. PanaCIM/PDM provides the transfer of product data generated by PanaPRO to and from production equipment, auto width controllers, and CVT scanners.PanaCIM/SPC provides a comprehensive charting tool for display of user defined process metrics evaluated automatically as additional process data is obtained from the equipment. The format and control of these charts are fully user configurable.PanaCIM/CVT and PanaCIM/FCS provide feeder carriage setup and exhaust verification by using a lightweight barcode scanning system. The feeder carriage is locked out until correct feeder scans are performed. PanaCIM/LM provides three levels of automated line changeover, including detection of product change, automatic product data download, and automatic selection width adjust and equipment start. PanaCIM/FMS provides tracking of feeders within the factory and warns of feeders requiring maintenance; and PanaCIM/CMS tracks component reels and trays within the factory, while estimating the current quantity of components remaining on each reel.
Common Problems Affecting Productivity - The Solution is Here
Increase in process throughput; reduction in debugging time; higher equipment utilization PanaPRO/IPO generates optimized & balanced machine programs using advanced graphic data editing and program generation tools Reduced Feeder setup time (in high mix/low volume production environments).
- PanaPRO/DSM considers current feeder setup along with current and future production schedules to calculate feeder setup changes Fast, Easy Access to Machine Data; Automated Collection & Storage of Process Information; Real-Time Charting of Process Parameters.
- PanaPRO/HOST provides fast, user-friendly graphical interface which supports program upload/download and complete SPC functionality.
- Complete Manufacturing Documentation and Reduce Paper Trail.
- PanaPRO/DOC provides "Paperless Factory" operation by generating documentation - to describe the manufacturing process
- Reduced Scrap and Defects (due to operator error or incorrect mounting of components); Paperless Feeder Carriage Setup; Feeder Carriage Locking.
- PanaCIM/CVT/FCS tracks feeders and components on the feeder carriage through an "intelligent" hardware and software system.
- Automated Collection & Storage of Process Information; Real-Time Charting of Process Parameters; Automatic Alerts for Out-of-Control Conditions.
- PanaCIM/SPC provides process monitoring through integral "Charting" and "Route Status" applications.
